Zeron 100 Forgings
Metracore Alloys Private Limited manufactures Zeron 100 Forgings to prevent early component retirement caused by chloride attack in offshore oil and gas operations. Every forging undergoes rigorous testing for corrosion resistance, mechanical strength, and dimensional accuracy.
Zeron 100 (UNS S32760) is a super duplex stainless steel with a balanced austenitic-ferritic microstructure, and these forgings resist pitting, crevice corrosion, stress corrosion cracking and erosion in chloride-rich environments. High mechanical strength pairs with lasting durability, which suits demanding offshore, marine and chemical processing applications.
Common buyers include EPC contractors, marine engineers, desalination operators and international distributors.
Explore the technical specifications, mechanical properties, and manufacturing capabilities of our Zeron 100 Forgings below. Whether you require custom-machined components or standard open-die forgings, our engineering team is ready to meet your exact specifications. Contact Metracore Alloys Private Limited today with your project drawings or requirements to receive a fast, competitive quote.
What are Zeron 100 Forgings?
Why Choose Metracore Alloys Private Limited?
Zeron 100 Forgings Specifications
The table below sets out grades, standards, product forms and testing coverage for UNS S32760 Forgings supplied from our stock.
Material Grade
Zeron 100 Super Duplex Stainless Steel
UNS Number
S32760
ASTM Specification
ASTM A182 F55, ASTM A473, ASTM A788
EN/Werkstoff Number
1.4501 (EN 10222 for pressure purposes)
Forging Process
Open die forging, closed die forging, ring rolling
Product Forms
Rings, shafts, discs, blocks, sleeves, flanges, hubs, valve bodies
Size Range
Custom dimensions to customer drawings
Heat Treatment Condition
Solution annealed at 1100-1140°C, water quenched
Inspection Standards
UT, PMI, mechanical testing, ferrite content, dimensional, visual
Certification
EN 10204 3.1 Mill Test Certificate
Types of Zeron 100 Forgings
Metracore Alloys Private Limited manufactures Zeron 100 Forgings in ten standard configurations, detailed below to suit your specific engineering requirements.
Forged Rings
Forged Shafts
Forged Discs
Forged Blocks
Forged Sleeves
Forged Flanges
Forged Hubs
Forged Valve Bodies
Open Die Forgings
Custom Forged Components
Reach out to Metracore Alloys Private Limited for reliable Zeron 100 Forgings solutions.
Technical Details of Zeron 100 Forgings
Chemical Composition
| Element | Chromium (Cr) | Nickel (Ni) | Molybdenum (Mo) | Nitrogen (N) | Copper (Cu) | Tungsten (W) | Manganese (Mn) | Silicon (Si) | Carbon (C) | Iron (Fe) |
| Composition (%) | 24.0 – 26.0 | 6.0 – 8.0 | 3.0 – 4.0 | 0.20 – 0.30 | 0.50 – 1.00 | 0.50 – 1.00 | 1.00 max | 1.00 max | 0.030 max | Balance |
Mechanical Properties
| Property | Tensile Strength | Yield Strength (0.2% Proof) | Elongation | Hardness | Density | Impact Toughness |
| Value | 750 MPa min | 550 MPa min | 25% min | 290 HBW max | 7.84 g/cm³ | 45 J min at -46°C |
Key Features
The following eight characteristics define how Super Duplex Zeron 100 Forgings behave in service.
- Exceptional pitting and crevice corrosion resistance: A PREN above 40 places the grade in the super duplex class. Hot seawater leaves the surface intact.
- High resistance to chloride stress corrosion cracking: Advancing cracks lose their path at austenite-ferrite phase boundaries.
- Superior mechanical strength: Yield strength of 550 MPa min roughly doubles standard austenitic figures.
- Excellent erosion and abrasion resistance: Sand-laden production fluids wear it slowly.
- Outstanding fatigue performance: Forged grain flow resists crack initiation under cyclic loading.
- Good weldability: Fabricators join the grade with matching filler and it doesn’t need post-weld heat treatment.
- Long operational service life: Offshore projects plan around 25 years of maintenance-light duty.
- Reliable performance in extreme environments: Deep subsea pressure, splash-zone wetting and hot brine sit inside its working envelope.
Inspection & Manufacturing Standards
Zeron 100 Forgings follow a defined document set. ASTM A182 F55 covers forged flanges, fittings and valve parts for pressure systems, ASTM A473 applies to general-purpose stainless steel forgings, and ASTM A788 sets common supply requirements. For European buyers, all forgings are supplied in compliance with EN 10222 standards and accompanied by EN 10204 3.1 inspection certification that ensures complete traceability to each melt heat.
At the manufacturers’ works, ultrasonic testing (UT) checks internal soundness and PMI testing verifies alloy identity. Mechanical testing confirms strength. Ferrite content testing proves phase balance, then dimensional inspection and visual examination close each release.
Advantages of Zeron 100 Forgings
Choosing Zeron 100 Forgings delivers six critical operational advantages over lower-grade alloys.
- Excellent structural integrity. Forged grain flow leaves no voids or weak planes.
- Outstanding corrosion resistance in seawater. Surfaces stay pit-free through permanent immersion.
- High load-bearing capability. Thinner sections carry identical design loads at lower material cost.
- Reduced maintenance requirements. Slow degradation stretches inspection intervals.
- Long equipment service life. Assets reach 25 year design targets without component replacement.
- Cost-effective solution for aggressive environments. Whole-life cost undercuts repeated replacement of lower grades.
Manufacturing Process of Zeron 100 Forgings
Zeron 100 Forgings Industrial Applications
Products
Exporter, Manufacturer & Supplier of Zeron 100 Forgings in various grades, sizes, shapes and specifications.